S. Adolfi, D. M. Jacobson, and A. Ogilvy, Property Measurements on Osprey SprayDeposited Al-Si Alloys, pp.1-14, 2002.

J. H. Andreasen, Reliability-based design of ceramics, Mater. Des, vol.15, issue.1, pp.3-13, 1994.

, DSC Thermograms of as-received material and after 500 temperature cycles at 20 K min ?1

, Hall-Petch plot of average strength of Si-Al CE9F, Rm, as a function of the Si average crystallite size, d. The errors bars represent the 95% confidence interval

D. Balzar, X-ray diffraction line broadening: modeling and applications to high-Tc superconductors, J. Res. Natl. Inst. Stand. Technol, vol.98, issue.3, pp.321-353, 1993.
DOI : 10.6028/jres.098.026

URL : https://doi.org/10.6028/jres.098.026

P. D. Bristowe, Microscopic modelling of grain boundaries and stacking faults in C-Si. Properties of Crystalline Silicon, pp.299-308, 1998.

P. Chowdhury, A. Sarkar, P. Mukherjee, N. Gayathri, M. Bhattacharya et al., Studies of microstructural imperfections of powdered Zirconium-based alloys, Mater. Char, vol.61, pp.1061-1065, 2010.

J. Coombs and G. Dunstan, Atomizing Apparatus and Process Part 1, 1993.

C. Cui, A. Schulz, K. Schimanski, and H. Zoch, Spray forming of hypereutectic Al-Si alloys, J. Mater. Process. Technol, vol.209, issue.11, pp.5220-5228, 2009.
DOI : 10.1016/j.jmatprotec.2009.03.009

J. R. Davis, ASM Specialty Handbook: Aluminum and Aluminum Alloys, pp.978-978, 1993.

T. Degen, M. Sadki, E. Bron, U. König, and G. Nénert, The High Score suite, Powder Diffraction, vol.29, issue.4, pp.13-18, 2014.

D. Castillo, L. Hoffman, J. P. Birur, G. Thrivikraman, T. Miller et al., Robust, reworkable thermal electronic packaging: applications in high power TR modules for space, Proceedings of the Aerospace Conference, 2013.
DOI : 10.1109/aero.2013.6497147

E. Ghassemali, M. Tan, C. B. Wah, S. C. Lim, and A. E. Jarfors, Effect of coldwork on the Hall-Petch breakdown in copper based micro-components, Mech. Mater, vol.80, pp.124-135, 2015.

J. Godet, Etude par Simulations et calculs Atomistiques, de la Formation de Dislocations aux Défauts de Surface Dans un Cristal de Silicium Soumis à des Contrainte, 2004.

W. H. Hildebrandt, Differential scanning calorimetry of recrystallization behavior in aluminum sheet, Metall. Trans. A, vol.10, issue.8, pp.1045-1048, 1979.

P. B. Hirsch and S. G. Roberts, The brittle-ductile transition in silicon, Philos. Mag. A, vol.64, issue.1, pp.55-80, 1991.
URL : https://hal.archives-ouvertes.fr/hal-00513679

S. C. Hogg, A. Lambourne, A. Ogilvy, and P. S. Grant, Microstructural characterisation of spray formed Si-30Al for thermal management applications, Scr. Mater, vol.55, issue.1, pp.111-114, 2006.

Y. Huang and F. J. Humphreys, Measurements of grain boundary mobility during recrystallization of a single-phase aluminium alloy, Acta Mater, vol.47, issue.7, pp.62-64, 1999.

Y. Jia, F. Cao, S. Scudino, P. Ma, H. Li et al., Microstructure and thermal expansion behavior of spray-deposited Al-50Si, Mater. Des, vol.57, pp.585-591, 2014.
DOI : 10.1016/j.matdes.2013.12.066

F. W. Jones, The measurement of the particle size by the X-ray method, Proc. R. Soc. London, vol.166, issue.924, pp.16-43, 1938.

K. Kapoor, D. Lahiri, S. Rao, T. Sanyal, and B. Kashyap, X-ray diffraction line profile analysis for defect study in Zr-2.5% Nb material, Bull. Mater. Sci, vol.27, pp.59-67, 2004.

M. Kohyama, R. Yamamoto, and M. Doyama, Reconstructed structures of symmetrical <011> tilt grain boundaries in silicon, Phys. Status Solidi, vol.138, pp.387-397, 1986.

E. Macherauch and P. Muller, Das sin2?-verfahren der röntgenographischen spannungsmessung, Physik, vol.13, pp.305-312, 1961.

T. Makhlouf, A. Rebhi, J. Couzinié, Y. Champion, and N. Njah, Microstructural evolution of a recycled aluminum alloy deformed by equal channel angular pressing process, Int. J. Miner. Metall. Mater, vol.19, issue.11, p.1016, 2012.

D. Mauduit, G. Dusserre, and T. Cutard, Probabilistic rupture analysis of a brittle spray deposited Si-Al alloy under thermal gradient: characterization and thermoelastic sizing guidelines, Mater. Des, vol.95, pp.414-421, 2016.
URL : https://hal.archives-ouvertes.fr/hal-01336747

H. J. Mcqueen and J. E. Hockett, Microstructures of aluminum compressed at various rates and temperatures, Metall. Trans. 1, issue.11, pp.2997-3004, 1970.

M. A. Mohtadi-bonab, M. Eskandari, and J. A. Szpunar, Texture, local misorientation, grain boundary and recrystallization fraction in pipeline steels related to hydrogen induced cracking, Mater. Sci. Eng. A, vol.620, pp.97-106, 2015.

S. Nohut, Influence of sample size on strength distribution of advanced ceramics, Ceram. Int, vol.40, issue.3, pp.4285-4295, 2014.

J. Pelleg, E. Elish, and D. Mogilyanski, Evaluation of average domain size and microstrain in a silicide film by the Williamson-Hall method, Metall. Mater. Trans. A, vol.36, issue.11, pp.3187-3194, 2005.

E. C. Perryman, Observations on the structural changes accompanying recovery in super-purity aluminium, Acta Metall, vol.2, issue.1, pp.90091-90098, 1954.

N. J. Petch, The cleavage strength of polycrystals, J. Iron Steel Inst. Lond, vol.173, pp.25-28, 1953.

S. R. Phillpot and D. Wolf, Grain Boundaries in silicon from zero temperature through melting, J. Am. Ceram. Soc, vol.73, issue.4, pp.933-937, 1990.

L. Priester, Les Joints De Grains-de La Théorie à L'ingénierie, 2006.

C. Przybilla, A. Fernández-canteli, and E. Castillo, Maximum likelihood estimation for the three-parameter Weibull cdf of strength in presence of concurrent flaw populations, J. Eur. Ceram. Soc, vol.33, issue.10, pp.1721-1727, 2013.

K. Raju and S. N. Ojha, Effect of spray forming on the microstructure and wear properties of Al-Si alloys, Procedia Mater. Sci, vol.5, pp.345-354, 2014.

A. Rebhi, T. Makhlouf, J. Couzinié, Y. Champion, and N. Njah, TEM and DSC investigation of the recovery of a recycled aluminum processed by equal channel angular extrusion, Mater. Sci. Forum, vol.667, pp.451-456, 2011.

T. S. Savage, P. Xu, and L. D. Marks, Thermal shock cleavage of silicon (111) thin crystals, J. Appl. Phys, vol.73, issue.3, pp.1039-1042, 1993.

P. Scardi, M. Leoni, and R. Delhez, Line broadening analysis using integral breadth methods: a critical review, J. Appl. Cryst, vol.37, pp.381-390, 2004.

A. R. Stokes and A. J. Wilson, The diffraction of X rays by distorted crystal aggregates-I, Proc. Phys. Soc, vol.56, issue.3, pp.174-181, 1943.

K. Trustrum and . Jayatilaka, Statistical approach to brittle fracture, J. Mater. Sci, vol.12, pp.1426-1430, 1977.

M. B. Uday, M. N. Ahmad-fauzi, A. Noor, . Mohd, and S. Rajoo, An insight into microstructural evolution during plastic deformation in AA6061 alloy after friction welding with alumina-YSZ composite, Mech. Mater, vol.91, pp.50-63, 2015.

F. Wang, H. Liu, Y. Ma, and Y. Jin, Effect of Si content on the dry sliding wear properties of spray-deposited Al-Si alloy, Mater. Des, vol.25, issue.2, pp.163-166, 2004.

Y. Wei, B. Xiong, Y. Zhang, H. Liu, F. Wang et al., Property measurements on spray formed Si-Al alloys, Trans. Nonferrous Met. Soc. China, issue.703, pp.368-372, 2007.

Y. Wei, B. Xiong, Y. Zhang, H. Liu, F. Wang et al., Effect of P/M value on the preforms and microstructures of spray formed 70Si30Al alloy, J. Univ. Sci. Technol. Beijing, vol.14, p.141, 2007.

W. Weibull, A statistical distribution function of wide applicability, J. Appl. Mech, vol.18, pp.293-297, 1951.

S. Weinshanker, A. Ogilvy, D. Cutter, and R. J. De-lea, High performance, lightweight, hermetic AlSi Packages for military, aerospace, and space applications current packaging technology initial trials, Proceedings of the 2nd Advanced Technology Workshop on Military, Aerospace, Space and Homeland Security: Packaging Issues and Applications, pp.28-30, 2004.

G. K. Williamson and W. H. Hall, X-ray line broadening from filed aluminium and wolfram, Acta Metall, vol.1, issue.1, pp.22-31, 1953.

G. K. Williamson, I. Smallman, and R. E. , Dislocation densities in some annealed and cold-worked metals from measurements on the X-ray Debye-Scherrer spectrum, Philos. Mag. J. Theor. Exp. Appl. Phys, vol.1, issue.1, pp.34-46, 1956.

D. Wu, J. Zhou, and Y. Li, Methods for estimating Weibull parameters for brittle materials, J. Mater. Sci, vol.41, issue.17, pp.5630-5638, 2006.

K. Yu, S. Li, L. Chen, W. Zhao, and P. Li, Microstructure characterization and thermal properties of hypereutectic Si-Al alloy for electronic packaging applications, Trans. Nonferrous Met. Soc. China, vol.22, issue.6, pp.1412-1417, 2012.

W. Zhai, Z. Zhang, F. Wang, X. Shen, S. Lee et al., Effect of Si content on microstructure and properties of Si/Al composites, Trans. Nonferrous Met. Soc. China, vol.24, issue.4, pp.982-988, 2014.

L. Z. Zhao, M. J. Zhao, L. J. Song, and J. Mazumder, Ultra-fine Al-Si hypereutectic alloy fabricated by direct metal deposition, Mater. Des, vol.56, pp.542-548, 2014.